← Experiments
Lab · Experiments

Ultrasonic Wire Bonding

Abandoned

It does not work on a hobby budget.

Assembly / Process
Attempts14
Successful bonds0
VerdictAbandoned
ClosedFeb 2026
Progress100%

The question

Can usable wire bonds be made without a machine that costs more than the workshop?

Where it stands

No. Fourteen attempts across three transducer setups produced zero bonds that survived a pull test. The requirement is simultaneous control of force, ultrasonic power and time to tolerances that hand-built equipment cannot hold. This is logged so nobody here tries it again.

03Bench log
06 Jan 2026

Transducer and horn assembled from salvaged parts.

22 Jan 2026

Eight attempts, no bond survives a pull test.

11 Feb 2026

Closed. Conclusion: the tolerance requirement is the whole problem.

04Next step
Next

Nothing. Closed deliberately, and recorded so the idea does not come back around.

All experiments →Lab index