Lab · Experiments
Ultrasonic Wire Bonding
Abandoned
It does not work on a hobby budget.
Assembly / ProcessAttempts14
Successful bonds0
VerdictAbandoned
ClosedFeb 2026
Progress100%
The question
Can usable wire bonds be made without a machine that costs more than the workshop?
Where it stands
No. Fourteen attempts across three transducer setups produced zero bonds that survived a pull test. The requirement is simultaneous control of force, ultrasonic power and time to tolerances that hand-built equipment cannot hold. This is logged so nobody here tries it again.
03Bench log
06 Jan 2026
Transducer and horn assembled from salvaged parts.
22 Jan 2026
Eight attempts, no bond survives a pull test.
11 Feb 2026
Closed. Conclusion: the tolerance requirement is the whole problem.
04Next step
Next
Nothing. Closed deliberately, and recorded so the idea does not come back around.